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/*
TODO LIST
---------
1. cooling moves - DONE
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2. account for perimeter and finish_layer extrusions and subtract it from last wipe - DONE
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3. priming extrusions (last wipe must clear the color) - DONE
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4. Peter's wipe tower - layer's are not exactly square
5. Peter's wipe tower - variable width for higher levels
6. Peter's wipe tower - make sure it is not too sparse (apply max_bridge_distance and make last wipe longer)
7. Peter's wipe tower - enable enhanced first layer adhesion
*/
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#include "WipeTowerPrusaMM.hpp"
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#include <assert.h>
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#include <math.h>
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#include <iostream>
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#include <vector>
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#include <numeric>
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#include "Analyzer.hpp"
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#if defined(__linux) || defined(__GNUC__ )
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#include <strings.h>
#endif /* __linux */
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#ifdef _MSC_VER
#define strcasecmp _stricmp
#endif
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namespace Slic3r
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{
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namespace PrusaMultiMaterial {
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class Writer
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{
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public :
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Writer ( float layer_height , float line_width , GCodeFlavor flavor ) :
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m_current_pos ( std :: numeric_limits < float >:: max (), std :: numeric_limits < float >:: max ()),
m_current_z ( 0.f ),
m_current_feedrate ( 0.f ),
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m_layer_height ( layer_height ),
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m_extrusion_flow ( 0.f ),
m_preview_suppressed ( false ),
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m_elapsed_time ( 0.f ),
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m_default_analyzer_line_width ( line_width ),
m_gcode_flavor ( flavor )
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{
// adds tag for analyzer:
char buf [ 64 ];
sprintf ( buf , ";%s%f \n " , GCodeAnalyzer :: Height_Tag . c_str (), m_layer_height ); // don't rely on GCodeAnalyzer knowing the layer height - it knows nothing at priming
m_gcode += buf ;
sprintf ( buf , ";%s%d \n " , GCodeAnalyzer :: Extrusion_Role_Tag . c_str (), erWipeTower );
m_gcode += buf ;
change_analyzer_line_width ( line_width );
}
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Writer & change_analyzer_line_width ( float line_width ) {
// adds tag for analyzer:
char buf [ 64 ];
sprintf ( buf , ";%s%f \n " , GCodeAnalyzer :: Width_Tag . c_str (), line_width );
m_gcode += buf ;
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return * this ;
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}
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Writer & set_initial_position ( const WipeTower :: xy & pos , float width = 0.f , float depth = 0.f , float internal_angle = 0.f ) {
m_wipe_tower_width = width ;
m_wipe_tower_depth = depth ;
m_internal_angle = internal_angle ;
m_start_pos = WipeTower :: xy ( pos , 0.f , m_y_shift ). rotate ( m_wipe_tower_width , m_wipe_tower_depth , m_internal_angle );
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m_current_pos = pos ;
return * this ;
}
Writer & set_initial_tool ( const unsigned int tool ) { m_current_tool = tool ; return * this ; }
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Writer & set_z ( float z )
{ m_current_z = z ; return * this ; }
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Writer & set_extrusion_flow ( float flow )
{ m_extrusion_flow = flow ; return * this ; }
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Writer & set_y_shift ( float shift ) {
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m_current_pos . y -= shift - m_y_shift ;
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m_y_shift = shift ;
return ( * this );
}
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// Suppress / resume G-code preview in Slic3r. Slic3r will have difficulty to differentiate the various
// filament loading and cooling moves from normal extrusion moves. Therefore the writer
// is asked to suppres output of some lines, which look like extrusions.
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Writer & suppress_preview () { change_analyzer_line_width ( 0.f ); m_preview_suppressed = true ; return * this ; }
Writer & resume_preview () { change_analyzer_line_width ( m_default_analyzer_line_width ); m_preview_suppressed = false ; return * this ; }
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Writer & feedrate ( float f )
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{
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if ( f != m_current_feedrate )
m_gcode += "G1" + set_format_F ( f ) + " \n " ;
return * this ;
}
const std :: string & gcode () const { return m_gcode ; }
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const std :: vector < WipeTower :: Extrusion >& extrusions () const { return m_extrusions ; }
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float x () const { return m_current_pos . x ; }
float y () const { return m_current_pos . y ; }
const WipeTower :: xy & pos () const { return m_current_pos ; }
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const WipeTower :: xy start_pos_rotated () const { return m_start_pos ; }
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const WipeTower :: xy pos_rotated () const { return WipeTower :: xy ( m_current_pos , 0.f , m_y_shift ). rotate ( m_wipe_tower_width , m_wipe_tower_depth , m_internal_angle ); }
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float elapsed_time () const { return m_elapsed_time ; }
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float get_and_reset_used_filament_length () { float temp = m_used_filament_length ; m_used_filament_length = 0.f ; return temp ; }
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// Extrude with an explicitely provided amount of extrusion.
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Writer & extrude_explicit ( float x , float y , float e , float f = 0.f , bool record_length = false )
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{
if ( x == m_current_pos . x && y == m_current_pos . y && e == 0.f && ( f == 0.f || f == m_current_feedrate ))
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// Neither extrusion nor a travel move.
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return * this ;
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float dx = x - m_current_pos . x ;
float dy = y - m_current_pos . y ;
double len = sqrt ( dx * dx + dy * dy );
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if ( record_length )
m_used_filament_length += e ;
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// Now do the "internal rotation" with respect to the wipe tower center
WipeTower :: xy rotated_current_pos ( WipeTower :: xy ( m_current_pos , 0.f , m_y_shift ). rotate ( m_wipe_tower_width , m_wipe_tower_depth , m_internal_angle )); // this is where we are
WipeTower :: xy rot ( WipeTower :: xy ( x , y + m_y_shift ). rotate ( m_wipe_tower_width , m_wipe_tower_depth , m_internal_angle )); // this is where we want to go
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if ( ! m_preview_suppressed && e > 0.f && len > 0. ) {
// Width of a squished extrusion, corrected for the roundings of the squished extrusions.
// This is left zero if it is a travel move.
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float width = float ( double ( e ) * /*Filament_Area*/ 2.40528 / ( len * m_layer_height ));
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// Correct for the roundings of a squished extrusion.
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width += m_layer_height * float ( 1. - M_PI / 4. );
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if ( m_extrusions . empty () || m_extrusions . back (). pos != rotated_current_pos )
m_extrusions . emplace_back ( WipeTower :: Extrusion ( rotated_current_pos , 0 , m_current_tool ));
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m_extrusions . emplace_back ( WipeTower :: Extrusion ( WipeTower :: xy ( rot . x , rot . y ), width , m_current_tool ));
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}
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m_gcode += "G1" ;
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if ( std :: abs ( rot . x - rotated_current_pos . x ) > EPSILON )
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m_gcode += set_format_X ( rot . x );
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if ( std :: abs ( rot . y - rotated_current_pos . y ) > EPSILON )
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m_gcode += set_format_Y ( rot . y );
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if ( e != 0.f )
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m_gcode += set_format_E ( e );
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if ( f != 0.f && f != m_current_feedrate )
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m_gcode += set_format_F ( f );
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m_current_pos . x = x ;
m_current_pos . y = y ;
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// Update the elapsed time with a rough estimate.
m_elapsed_time += (( len == 0 ) ? std :: abs ( e ) : len ) / m_current_feedrate * 60.f ;
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m_gcode += " \n " ;
return * this ;
}
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Writer & extrude_explicit ( const WipeTower :: xy & dest , float e , float f = 0.f , bool record_length = false )
{ return extrude_explicit ( dest . x , dest . y , e , f , record_length ); }
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// Travel to a new XY position. f=0 means use the current value.
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Writer & travel ( float x , float y , float f = 0.f )
{ return extrude_explicit ( x , y , 0.f , f ); }
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Writer & travel ( const WipeTower :: xy & dest , float f = 0.f )
{ return extrude_explicit ( dest . x , dest . y , 0.f , f ); }
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// Extrude a line from current position to x, y with the extrusion amount given by m_extrusion_flow.
Writer & extrude ( float x , float y , float f = 0.f )
{
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float dx = x - m_current_pos . x ;
float dy = y - m_current_pos . y ;
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return extrude_explicit ( x , y , sqrt ( dx * dx + dy * dy ) * m_extrusion_flow , f , true );
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}
Writer & extrude ( const WipeTower :: xy & dest , const float f = 0.f )
{ return extrude ( dest . x , dest . y , f ); }
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Writer & rectangle ( const WipeTower :: xy & ld , float width , float height , const float f = 0.f )
{
WipeTower :: xy corners [ 4 ];
corners [ 0 ] = ld ;
corners [ 1 ] = WipeTower :: xy ( ld , width , 0.f );
corners [ 2 ] = WipeTower :: xy ( ld , width , height );
corners [ 3 ] = WipeTower :: xy ( ld , 0.f , height );
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int index_of_closest = 0 ;
if ( x () - ld . x > ld . x + width - x ()) // closer to the right
index_of_closest = 1 ;
if ( y () - ld . y > ld . y + height - y ()) // closer to the top
index_of_closest = ( index_of_closest == 0 ? 3 : 2 );
travel ( corners [ index_of_closest ]. x , y ()); // travel to the closest corner
travel ( x (), corners [ index_of_closest ]. y );
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int i = index_of_closest ;
do {
++ i ;
if ( i == 4 ) i = 0 ;
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extrude ( corners [ i ], f );
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} while ( i != index_of_closest );
return ( * this );
}
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Writer & load ( float e , float f = 0.f )
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{
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if ( e == 0.f && ( f == 0.f || f == m_current_feedrate ))
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return * this ;
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m_gcode += "G1" ;
if ( e != 0.f )
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m_gcode += set_format_E ( e );
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if ( f != 0.f && f != m_current_feedrate )
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m_gcode += set_format_F ( f );
m_gcode += " \n " ;
return * this ;
}
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// Derectract while moving in the X direction.
// If |x| > 0, the feed rate relates to the x distance,
// otherwise the feed rate relates to the e distance.
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Writer & load_move_x ( float x , float e , float f = 0.f )
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{ return extrude_explicit ( x , m_current_pos . y , e , f ); }
Writer & retract ( float e , float f = 0.f )
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{ return load ( - e , f ); }
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// Loads filament while also moving towards given points in x-axis (x feedrate is limited by cutting the distance short if necessary)
Writer & load_move_x_advanced ( float farthest_x , float loading_dist , float loading_speed , float max_x_speed = 50.f )
{
float time = std :: abs ( loading_dist / loading_speed );
float x_speed = std :: min ( max_x_speed , std :: abs ( farthest_x - x ()) / time );
float feedrate = 60.f * std :: hypot ( x_speed , loading_speed );
float end_point = x () + ( farthest_x > x () ? 1.f : - 1.f ) * x_speed * time ;
return extrude_explicit ( end_point , y (), loading_dist , feedrate );
}
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// Elevate the extruder head above the current print_z position.
Writer & z_hop ( float hop , float f = 0.f )
{
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m_gcode += std :: string ( "G1" ) + set_format_Z ( m_current_z + hop );
if ( f != 0 && f != m_current_feedrate )
m_gcode += set_format_F ( f );
m_gcode += " \n " ;
return * this ;
}
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// Lower the extruder head back to the current print_z position.
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Writer & z_hop_reset ( float f = 0.f )
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{ return z_hop ( 0 , f ); }
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// Move to x1, +y_increment,
// extrude quickly amount e to x2 with feed f.
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Writer & ram ( float x1 , float x2 , float dy , float e0 , float e , float f )
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{
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extrude_explicit ( x1 , m_current_pos . y + dy , e0 , f , true );
extrude_explicit ( x2 , m_current_pos . y , e , 0.f , true );
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return * this ;
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}
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// Let the end of the pulled out filament cool down in the cooling tube
// by moving up and down and moving the print head left / right
// at the current Y position to spread the leaking material.
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Writer & cool ( float x1 , float x2 , float e1 , float e2 , float f )
{
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extrude_explicit ( x1 , m_current_pos . y , e1 , f );
extrude_explicit ( x2 , m_current_pos . y , e2 );
return * this ;
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}
Writer & set_tool ( int tool )
{
char buf [ 64 ];
sprintf ( buf , "T%d \n " , tool );
m_gcode += buf ;
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m_current_tool = tool ;
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return * this ;
}
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// Set extruder temperature, don't wait by default.
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Writer & set_extruder_temp ( int temperature , bool wait = false )
{
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char buf [ 128 ];
sprintf ( buf , "M%d S%d \n " , wait ? 109 : 104 , temperature );
m_gcode += buf ;
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return * this ;
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};
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// Wait for a period of time (seconds).
Writer & wait ( float time )
{
if ( time == 0 )
return * this ;
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char buf [ 128 ];
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sprintf ( buf , "G4 S%.3f \n " , time );
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m_gcode += buf ;
return * this ;
};
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// Set speed factor override percentage.
Writer & speed_override ( int speed )
{
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char buf [ 128 ];
sprintf ( buf , "M220 S%d \n " , speed );
m_gcode += buf ;
return * this ;
};
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// Let the firmware back up the active speed override value.
Writer & speed_override_backup ()
{
m_gcode += "M220 B \n " ;
return * this ;
};
// Let the firmware restore the active speed override value.
Writer & speed_override_restore ()
{
m_gcode += "M220 R \n " ;
return * this ;
};
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// Set digital trimpot motor
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Writer & set_extruder_trimpot ( int current )
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{
char buf [ 128 ];
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if ( m_gcode_flavor == gcfRepRap )
sprintf ( buf , "M906 E%d \n " , current );
else
sprintf ( buf , "M907 E%d \n " , current );
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m_gcode += buf ;
return * this ;
};
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Writer & flush_planner_queue ()
{
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m_gcode += "G4 S0 \n " ;
return * this ;
}
// Reset internal extruder counter.
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Writer & reset_extruder ()
{
m_gcode += "G92 E0 \n " ;
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return * this ;
}
Writer & comment_with_value ( const char * comment , int value )
{
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char strvalue [ 64 ];
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sprintf ( strvalue , "%d" , value );
m_gcode += std :: string ( ";" ) + comment + strvalue + " \n " ;
return * this ;
};
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Writer & set_fan ( unsigned int speed )
{
if ( speed == m_last_fan_speed )
return * this ;
if ( speed == 0 )
m_gcode += "M107 \n " ;
else
{
m_gcode += "M106 S" ;
char buf [ 128 ];
sprintf ( buf , "%u \n " ,( unsigned int )( 255.0 * speed / 100.0 ));
m_gcode += buf ;
}
m_last_fan_speed = speed ;
return * this ;
}
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Writer & comment_material ( WipeTowerPrusaMM :: material_type material )
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{
m_gcode += "; material : " ;
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m_gcode += WipeTowerPrusaMM :: to_string ( material ) + " \n " ;
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return * this ;
};
Writer & append ( const char * text ) { m_gcode += text ; return * this ; }
private :
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WipeTower :: xy m_start_pos ;
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WipeTower :: xy m_current_pos ;
float m_current_z ;
float m_current_feedrate ;
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unsigned int m_current_tool ;
float m_layer_height ;
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float m_extrusion_flow ;
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bool m_preview_suppressed ;
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std :: string m_gcode ;
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std :: vector < WipeTower :: Extrusion > m_extrusions ;
float m_elapsed_time ;
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float m_internal_angle = 0.f ;
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float m_y_shift = 0.f ;
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float m_wipe_tower_width = 0.f ;
float m_wipe_tower_depth = 0.f ;
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float m_last_fan_speed = 0.f ;
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int current_temp = - 1 ;
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const float m_default_analyzer_line_width ;
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float m_used_filament_length = 0.f ;
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GCodeFlavor m_gcode_flavor ;
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std :: string set_format_X ( float x )
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{
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char buf [ 64 ];
sprintf ( buf , " X%.3f" , x );
m_current_pos . x = x ;
return buf ;
}
std :: string set_format_Y ( float y ) {
char buf [ 64 ];
sprintf ( buf , " Y%.3f" , y );
m_current_pos . y = y ;
return buf ;
}
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std :: string set_format_Z ( float z ) {
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char buf [ 64 ];
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sprintf ( buf , " Z%.3f" , z );
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return buf ;
}
std :: string set_format_E ( float e ) {
char buf [ 64 ];
sprintf ( buf , " E%.4f" , e );
return buf ;
}
std :: string set_format_F ( float f ) {
char buf [ 64 ];
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sprintf ( buf , " F%d" , int ( floor ( f + 0.5f )));
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m_current_feedrate = f ;
return buf ;
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}
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Writer & operator = ( const Writer & rhs );
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}; // class Writer
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}; // namespace PrusaMultiMaterial
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WipeTowerPrusaMM :: material_type WipeTowerPrusaMM :: parse_material ( const char * name )
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{
if ( strcasecmp ( name , "PLA" ) == 0 )
return PLA ;
if ( strcasecmp ( name , "ABS" ) == 0 )
return ABS ;
if ( strcasecmp ( name , "PET" ) == 0 )
return PET ;
if ( strcasecmp ( name , "HIPS" ) == 0 )
return HIPS ;
if ( strcasecmp ( name , "FLEX" ) == 0 )
return FLEX ;
if ( strcasecmp ( name , "SCAFF" ) == 0 )
return SCAFF ;
if ( strcasecmp ( name , "EDGE" ) == 0 )
return EDGE ;
if ( strcasecmp ( name , "NGEN" ) == 0 )
return NGEN ;
if ( strcasecmp ( name , "PVA" ) == 0 )
return PVA ;
return INVALID ;
}
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std :: string WipeTowerPrusaMM :: to_string ( material_type material )
{
switch ( material ) {
case PLA : return "PLA" ;
case ABS : return "ABS" ;
case PET : return "PET" ;
case HIPS : return "HIPS" ;
case FLEX : return "FLEX" ;
case SCAFF : return "SCAFF" ;
case EDGE : return "EDGE" ;
case NGEN : return "NGEN" ;
case PVA : return "PVA" ;
case INVALID :
default : return "INVALID" ;
}
}
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// Returns gcode to prime the nozzles at the front edge of the print bed.
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WipeTower :: ToolChangeResult WipeTowerPrusaMM :: prime (
// print_z of the first layer.
float first_layer_height ,
// Extruder indices, in the order to be primed. The last extruder will later print the wipe tower brim, print brim and the object.
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const std :: vector < unsigned int > & tools ,
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// If true, the last priming are will be the same as the other priming areas, and the rest of the wipe will be performed inside the wipe tower.
// If false, the last priming are will be large enough to wipe the last extruder sufficiently.
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bool last_wipe_inside_wipe_tower )
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{
this -> set_layer ( first_layer_height , first_layer_height , tools . size (), true , false );
this -> m_current_tool = tools . front ();
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// The Prusa i3 MK2 has a working space of [0, -2.2] to [250, 210].
// Due to the XYZ calibration, this working space may shrink slightly from all directions,
// therefore the homing position is shifted inside the bed by 0.2 in the firmware to [0.2, -2.0].
// box_coordinates cleaning_box(xy(0.5f, - 1.5f), m_wipe_tower_width, wipe_area);
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const float prime_section_width = std :: min ( 240.f / tools . size (), 60.f );
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box_coordinates cleaning_box ( xy ( 5.f , 0.01f + m_perimeter_width / 2.f ), prime_section_width , 100.f );
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PrusaMultiMaterial :: Writer writer ( m_layer_height , m_perimeter_width , m_gcode_flavor );
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writer . set_extrusion_flow ( m_extrusion_flow )
. set_z ( m_z_pos )
. set_initial_tool ( m_current_tool )
. append ( ";-------------------- \n "
"; CP PRIMING START \n " )
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. append ( ";-------------------- \n " );
if ( m_retain_speed_override )
writer . speed_override_backup ();
writer . speed_override ( 100 );
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writer . set_initial_position ( xy ( 0.f , 0.f )) // Always move to the starting position
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. travel ( cleaning_box . ld , 7200 );
if ( m_set_extruder_trimpot )
writer . set_extruder_trimpot ( 750 ); // Increase the extruder driver current to allow fast ramming.
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for ( size_t idx_tool = 0 ; idx_tool < tools . size (); ++ idx_tool ) {
unsigned int tool = tools [ idx_tool ];
m_left_to_right = true ;
toolchange_Change ( writer , tool , m_filpar [ tool ]. material ); // Select the tool, set a speed override for soluble and flex materials.
toolchange_Load ( writer , cleaning_box ); // Prime the tool.
if ( idx_tool + 1 == tools . size ()) {
// Last tool should not be unloaded, but it should be wiped enough to become of a pure color.
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toolchange_Wipe ( writer , cleaning_box , wipe_volumes [ tools [ idx_tool - 1 ]][ tool ]);
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} else {
// Ram the hot material out of the melt zone, retract the filament into the cooling tubes and let it cool.
//writer.travel(writer.x(), writer.y() + m_perimeter_width, 7200);
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toolchange_Wipe ( writer , cleaning_box , 20.f );
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box_coordinates box = cleaning_box ;
box . translate ( 0.f , writer . y () - cleaning_box . ld . y + m_perimeter_width );
toolchange_Unload ( writer , box , m_filpar [ m_current_tool ]. material , m_filpar [ tools [ idx_tool + 1 ]]. first_layer_temperature );
cleaning_box . translate ( prime_section_width , 0.f );
writer . travel ( cleaning_box . ld , 7200 );
}
++ m_num_tool_changes ;
}
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m_old_temperature = - 1 ; // If the priming is turned off in config, the temperature changing commands will not actually appear
// in the output gcode - we should not remember emitting them (we will output them twice in the worst case)
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// Reset the extruder current to a normal value.
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if ( m_set_extruder_trimpot )
writer . set_extruder_trimpot ( 550 );
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if ( m_retain_speed_override )
writer . speed_override_restore ();
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writer . feedrate ( 6000 )
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. flush_planner_queue ()
. reset_extruder ()
. append ( "; CP PRIMING END \n "
";------------------ \n "
" \n\n " );
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// so that tool_change() will know to extrude the wipe tower brim:
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m_print_brim = true ;
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// Ask our writer about how much material was consumed:
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if ( m_current_tool < m_used_filament_length . size ())
m_used_filament_length [ m_current_tool ] += writer . get_and_reset_used_filament_length ();
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ToolChangeResult result ;
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result . priming = true ;
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result . print_z = this -> m_z_pos ;
result . layer_height = this -> m_layer_height ;
result . gcode = writer . gcode ();
result . elapsed_time = writer . elapsed_time ();
result . extrusions = writer . extrusions ();
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result . start_pos = writer . start_pos_rotated ();
result . end_pos = writer . pos_rotated ();
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return result ;
}
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WipeTower :: ToolChangeResult WipeTowerPrusaMM :: tool_change ( unsigned int tool , bool last_in_layer )
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{
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if ( m_print_brim )
return toolchange_Brim ();
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float wipe_area = 0.f ;
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bool last_change_in_layer = false ;
float wipe_volume = 0.f ;
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// Finds this toolchange info
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if ( tool != ( unsigned int )( - 1 ))
{
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for ( const auto & b : m_layer_info -> tool_changes )
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if ( b . new_tool == tool ) {
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wipe_volume = b . wipe_volume ;
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if ( tool == m_layer_info -> tool_changes . back (). new_tool )
last_change_in_layer = true ;
wipe_area = b . required_depth * m_layer_info -> extra_spacing ;
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break ;
}
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}
else {
// Otherwise we are going to Unload only. And m_layer_info would be invalid.
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}
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box_coordinates cleaning_box (
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xy ( m_perimeter_width / 2.f , m_perimeter_width / 2.f ),
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m_wipe_tower_width - m_perimeter_width ,
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( tool != ( unsigned int )( - 1 ) ? /*m_layer_info->depth*/ wipe_area + m_depth_traversed - 0.5 * m_perimeter_width
: m_wipe_tower_depth - m_perimeter_width ));
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PrusaMultiMaterial :: Writer writer ( m_layer_height , m_perimeter_width , m_gcode_flavor );
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writer . set_extrusion_flow ( m_extrusion_flow )
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. set_z ( m_z_pos )
. set_initial_tool ( m_current_tool )
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. set_y_shift ( m_y_shift + ( tool != ( unsigned int )( - 1 ) && ( m_current_shape == SHAPE_REVERSED && ! m_peters_wipe_tower ) ? m_layer_info -> depth - m_layer_info -> toolchanges_depth () : 0.f ))
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. append ( ";-------------------- \n "
"; CP TOOLCHANGE START \n " )
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. comment_with_value ( " toolchange #" , m_num_tool_changes + 1 ) // the number is zero-based
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. comment_material ( m_filpar [ m_current_tool ]. material )
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. append ( ";-------------------- \n " );
if ( m_retain_speed_override )
writer . speed_override_backup ();
writer . speed_override ( 100 );
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xy initial_position = cleaning_box . ld + WipeTower :: xy ( 0.f , m_depth_traversed );
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writer . set_initial_position ( initial_position , m_wipe_tower_width , m_wipe_tower_depth , m_internal_rotation );
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// Increase the extruder driver current to allow fast ramming.
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if ( m_set_extruder_trimpot )
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writer . set_extruder_trimpot ( 750 );
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// Ram the hot material out of the melt zone, retract the filament into the cooling tubes and let it cool.
if ( tool != ( unsigned int ) - 1 ){ // This is not the last change.
toolchange_Unload ( writer , cleaning_box , m_filpar [ m_current_tool ]. material ,
m_is_first_layer ? m_filpar [ tool ]. first_layer_temperature : m_filpar [ tool ]. temperature );
toolchange_Change ( writer , tool , m_filpar [ tool ]. material ); // Change the tool, set a speed override for soluble and flex materials.
toolchange_Load ( writer , cleaning_box );
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writer . travel ( writer . x (), writer . y () - m_perimeter_width ); // cooling and loading were done a bit down the road
toolchange_Wipe ( writer , cleaning_box , wipe_volume ); // Wipe the newly loaded filament until the end of the assigned wipe area.
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++ m_num_tool_changes ;
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} else
toolchange_Unload ( writer , cleaning_box , m_filpar [ m_current_tool ]. material , m_filpar [ m_current_tool ]. temperature );
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m_depth_traversed += wipe_area ;
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if ( last_change_in_layer ) { // draw perimeter line
writer . set_y_shift ( m_y_shift );
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if ( m_peters_wipe_tower )
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writer . rectangle ( WipeTower :: xy ( 0.f , 0.f ), m_layer_info -> depth + 3 * m_perimeter_width , m_wipe_tower_depth );
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else {
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writer . rectangle ( WipeTower :: xy ( 0.f , 0.f ), m_wipe_tower_width , m_layer_info -> depth + m_perimeter_width );
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if ( layer_finished ()) { // no finish_layer will be called, we must wipe the nozzle
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writer . travel ( writer . x () > m_wipe_tower_width / 2.f ? 0.f : m_wipe_tower_width , writer . y ());
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}
}
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}
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if ( m_set_extruder_trimpot )
writer . set_extruder_trimpot ( 550 ); // Reset the extruder current to a normal value.
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if ( m_retain_speed_override )
writer . speed_override_restore ();
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writer . feedrate ( 6000 )
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. flush_planner_queue ()
. reset_extruder ()
. append ( "; CP TOOLCHANGE END \n "
";------------------ \n "
" \n\n " );
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// Ask our writer about how much material was consumed:
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if ( m_current_tool < m_used_filament_length . size ())
m_used_filament_length [ m_current_tool ] += writer . get_and_reset_used_filament_length ();
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ToolChangeResult result ;
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result . priming = false ;
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result . print_z = this -> m_z_pos ;
result . layer_height = this -> m_layer_height ;
result . gcode = writer . gcode ();
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result . elapsed_time = writer . elapsed_time ();
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result . extrusions = writer . extrusions ();
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result . start_pos = writer . start_pos_rotated ();
result . end_pos = writer . pos_rotated ();
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return result ;
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}
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WipeTower :: ToolChangeResult WipeTowerPrusaMM :: toolchange_Brim ( bool sideOnly , float y_offset )
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{
const box_coordinates wipeTower_box (
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WipeTower :: xy ( 0.f , 0.f ),
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m_wipe_tower_width ,
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m_wipe_tower_depth );
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PrusaMultiMaterial :: Writer writer ( m_layer_height , m_perimeter_width , m_gcode_flavor );
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writer . set_extrusion_flow ( m_extrusion_flow * 1.1f )
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. set_z ( m_z_pos ) // Let the writer know the current Z position as a base for Z-hop.
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. set_initial_tool ( m_current_tool )
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. append ( ";------------------------------------- \n "
"; CP WIPE TOWER FIRST LAYER BRIM START \n " );
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xy initial_position = wipeTower_box . lu - xy ( m_perimeter_width * 6.f , 0 );
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writer . set_initial_position ( initial_position , m_wipe_tower_width , m_wipe_tower_depth , m_internal_rotation );
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writer . extrude_explicit ( wipeTower_box . ld - xy ( m_perimeter_width * 6.f , 0 ), // Prime the extruder left of the wipe tower.
1.5f * m_extrusion_flow * ( wipeTower_box . lu . y - wipeTower_box . ld . y ), 2400 );
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// The tool is supposed to be active and primed at the time when the wipe tower brim is extruded.
// Extrude 4 rounds of a brim around the future wipe tower.
box_coordinates box ( wipeTower_box );
for ( size_t i = 0 ; i < 4 ; ++ i ) {
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box . expand ( m_perimeter_width - m_layer_height * ( 1.f - M_PI_4 )); // the brim shall have 'normal' spacing with no extra void space
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writer . travel ( box . ld , 7000 )
. extrude ( box . lu , 2100 ). extrude ( box . ru )
. extrude ( box . rd ). extrude ( box . ld );
}
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writer . travel ( wipeTower_box . ld , 7000 ); // Move to the front left corner.
writer . travel ( wipeTower_box . rd ) // Always wipe the nozzle with a long wipe to reduce stringing when moving away from the wipe tower.
. travel ( wipeTower_box . ld );
writer . append ( "; CP WIPE TOWER FIRST LAYER BRIM END \n "
";----------------------------------- \n " );
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m_print_brim = false ; // Mark the brim as extruded
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// Ask our writer about how much material was consumed:
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if ( m_current_tool < m_used_filament_length . size ())
m_used_filament_length [ m_current_tool ] += writer . get_and_reset_used_filament_length ();
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ToolChangeResult result ;
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result . priming = false ;
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result . print_z = this -> m_z_pos ;
result . layer_height = this -> m_layer_height ;
result . gcode = writer . gcode ();
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result . elapsed_time = writer . elapsed_time ();
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result . extrusions = writer . extrusions ();
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result . start_pos = writer . start_pos_rotated ();
result . end_pos = writer . pos_rotated ();
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return result ;
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}
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// Ram the hot material out of the melt zone, retract the filament into the cooling tubes and let it cool.
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void WipeTowerPrusaMM :: toolchange_Unload (
PrusaMultiMaterial :: Writer & writer ,
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const box_coordinates & cleaning_box ,
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const material_type current_material ,
const int new_temperature )
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{
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float xl = cleaning_box . ld . x + 1.f * m_perimeter_width ;
float xr = cleaning_box . rd . x - 1.f * m_perimeter_width ;
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const float line_width = m_perimeter_width * m_filpar [ m_current_tool ]. ramming_line_width_multiplicator ; // desired ramming line thickness
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const float y_step = line_width * m_filpar [ m_current_tool ]. ramming_step_multiplicator * m_extra_spacing ; // spacing between lines in mm
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writer . append ( "; CP TOOLCHANGE UNLOAD \n " )
. change_analyzer_line_width ( line_width );
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unsigned i = 0 ; // iterates through ramming_speed
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m_left_to_right = true ; // current direction of ramming
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float remaining = xr - xl ; // keeps track of distance to the next turnaround
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float e_done = 0 ; // measures E move done from each segment
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writer . travel ( xl , cleaning_box . ld . y + m_depth_traversed + y_step / 2.f ); // move to starting position
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// if the ending point of the ram would end up in mid air, align it with the end of the wipe tower:
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if ( m_layer_info > m_plan . begin () && m_layer_info < m_plan . end () && ( m_layer_info - 1 != m_plan . begin () || ! m_adhesion )) {
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// this is y of the center of previous sparse infill border
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float sparse_beginning_y = 0.f ;
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if ( m_current_shape == SHAPE_REVERSED )
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sparse_beginning_y += (( m_layer_info - 1 ) -> depth - ( m_layer_info - 1 ) -> toolchanges_depth ())
- (( m_layer_info ) -> depth - ( m_layer_info ) -> toolchanges_depth ()) ;
else
sparse_beginning_y += ( m_layer_info - 1 ) -> toolchanges_depth () + m_perimeter_width ;
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//debugging:
/* float oldx = writer.x();
float oldy = writer.y();
writer.travel(xr,sparse_beginning_y);
writer.extrude(xr+5,writer.y());
writer.travel(oldx,oldy);*/
float sum_of_depths = 0.f ;
for ( const auto & tch : m_layer_info -> tool_changes ) { // let's find this toolchange
if ( tch . old_tool == m_current_tool ) {
sum_of_depths += tch . ramming_depth ;
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float ramming_end_y = sum_of_depths ;
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ramming_end_y -= ( y_step / m_extra_spacing - m_perimeter_width ) / 2.f ; // center of final ramming line
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// debugging:
/*float oldx = writer.x();
float oldy = writer.y();
writer.travel(xl,ramming_end_y);
writer.extrude(xl-15,writer.y());
writer.travel(oldx,oldy);*/
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if ( ( m_current_shape == SHAPE_REVERSED && ramming_end_y < sparse_beginning_y - 0.5f * m_perimeter_width ) ||
( m_current_shape == SHAPE_NORMAL && ramming_end_y > sparse_beginning_y + 0.5f * m_perimeter_width ) )
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{
writer . extrude ( xl + tch . first_wipe_line - 1.f * m_perimeter_width , writer . y ());
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remaining -= tch . first_wipe_line - 1.f * m_perimeter_width ;
}
break ;
}
sum_of_depths += tch . required_depth ;
}
}
// now the ramming itself:
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while ( i < m_filpar [ m_current_tool ]. ramming_speed . size ())
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{
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const float x = volume_to_length ( m_filpar [ m_current_tool ]. ramming_speed [ i ] * 0.25f , line_width , m_layer_height );
const float e = m_filpar [ m_current_tool ]. ramming_speed [ i ] * 0.25f / Filament_Area ; // transform volume per sec to E move;
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const float dist = std :: min ( x - e_done , remaining ); // distance to travel for either the next 0.25s, or to the next turnaround
const float actual_time = dist / x * 0.25 ;
writer . ram ( writer . x (), writer . x () + ( m_left_to_right ? 1.f : - 1.f ) * dist , 0 , 0 , e * ( dist / x ), std :: hypot ( dist , e * ( dist / x )) / ( actual_time / 60. ));
remaining -= dist ;
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if ( remaining < WT_EPSILON ) { // we reached a turning point
writer . travel ( writer . x (), writer . y () + y_step , 7200 );
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m_left_to_right = ! m_left_to_right ;
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remaining = xr - xl ;
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}
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e_done += dist ; // subtract what was actually done
if ( e_done > x - WT_EPSILON ) { // current segment finished
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++ i ;
e_done = 0 ;
}
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}
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WipeTower :: xy end_of_ramming ( writer . x (), writer . y ());
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writer . change_analyzer_line_width ( m_perimeter_width ); // so the next lines are not affected by ramming_line_width_multiplier
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// Retraction:
float old_x = writer . x ();
float turning_point = ( ! m_left_to_right ? xl : xr );
float total_retraction_distance = m_cooling_tube_retraction + m_cooling_tube_length / 2.f - 15.f ; // the 15mm is reserved for the first part after ramming
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writer . suppress_preview ()
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. retract ( 15.f , m_filpar [ m_current_tool ]. unloading_speed_start * 60.f ) // feedrate 5000mm/min = 83mm/s
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. retract ( 0.70f * total_retraction_distance , 1.0f * m_filpar [ m_current_tool ]. unloading_speed * 60.f )
. retract ( 0.20f * total_retraction_distance , 0.5f * m_filpar [ m_current_tool ]. unloading_speed * 60.f )
. retract ( 0.10f * total_retraction_distance , 0.3f * m_filpar [ m_current_tool ]. unloading_speed * 60.f )
/*.load_move_x_advanced(turning_point, -15.f, 83.f, 50.f) // this is done at fixed speed
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.load_move_x_advanced(old_x, -0.70f * total_retraction_distance, 1.0f * m_filpar[m_current_tool].unloading_speed)
.load_move_x_advanced(turning_point, -0.20f * total_retraction_distance, 0.5f * m_filpar[m_current_tool].unloading_speed)
.load_move_x_advanced(old_x, -0.10f * total_retraction_distance, 0.3f * m_filpar[m_current_tool].unloading_speed)
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.travel(old_x, writer.y()) // in case previous move was shortened to limit feedrate*/
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. resume_preview ();
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if ( new_temperature != 0 && ( new_temperature != m_old_temperature || m_is_first_layer ) ) { // Set the extruder temperature, but don't wait.
// If the required temperature is the same as last time, don't emit the M104 again (if user adjusted the value, it would be reset)
// However, always change temperatures on the first layer (this is to avoid issues with priming lines turned off).
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writer . set_extruder_temp ( new_temperature , false );
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m_old_temperature = new_temperature ;
}
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// Cooling:
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const int & number_of_moves = m_filpar [ m_current_tool ]. cooling_moves ;
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if ( number_of_moves > 0 ) {
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const float & initial_speed = m_filpar [ m_current_tool ]. cooling_initial_speed ;
const float & final_speed = m_filpar [ m_current_tool ]. cooling_final_speed ;
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float speed_inc = ( final_speed - initial_speed ) / ( 2.f * number_of_moves - 1.f );
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writer . suppress_preview ()
. travel ( writer . x (), writer . y () + y_step );
old_x = writer . x ();
turning_point = xr - old_x > old_x - xl ? xr : xl ;
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for ( int i = 0 ; i < number_of_moves ; ++ i ) {
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float speed = initial_speed + speed_inc * 2 * i ;
writer . load_move_x_advanced ( turning_point , m_cooling_tube_length , speed );
speed += speed_inc ;
writer . load_move_x_advanced ( old_x , - m_cooling_tube_length , speed );
}
}
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// let's wait is necessary:
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writer . wait ( m_filpar [ m_current_tool ]. delay );
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// we should be at the beginning of the cooling tube again - let's move to parking position:
writer . retract ( - m_cooling_tube_length / 2.f + m_parking_pos_retraction - m_cooling_tube_retraction , 2000 );
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// this is to align ramming and future wiping extrusions, so the future y-steps can be uniform from the start:
// the perimeter_width will later be subtracted, it is there to not load while moving over just extruded material
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writer . travel ( end_of_ramming . x , end_of_ramming . y + ( y_step / m_extra_spacing - m_perimeter_width ) / 2.f + m_perimeter_width , 2400.f );
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writer . resume_preview ()
. flush_planner_queue ();
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}
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// Change the tool, set a speed override for soluble and flex materials.
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void WipeTowerPrusaMM :: toolchange_Change (
PrusaMultiMaterial :: Writer & writer ,
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const unsigned int new_tool ,
material_type new_material )
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{
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// Ask the writer about how much of the old filament we consumed:
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if ( m_current_tool < m_used_filament_length . size ())
m_used_filament_length [ m_current_tool ] += writer . get_and_reset_used_filament_length ();
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// Speed override for the material. Go slow for flex and soluble materials.
int speed_override ;
switch ( new_material ) {
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case PVA : speed_override = ( m_z_pos < 0.80f ) ? 60 : 80 ; break ;
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case SCAFF : speed_override = 35 ; break ;
case FLEX : speed_override = 35 ; break ;
default : speed_override = 100 ;
}
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writer . set_tool ( new_tool );
if ( m_retain_speed_override )
assert ( speed_override == 100 );
else
writer . speed_override ( speed_override );
writer . flush_planner_queue ();
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m_current_tool = new_tool ;
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}
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void WipeTowerPrusaMM :: toolchange_Load (
PrusaMultiMaterial :: Writer & writer ,
const box_coordinates & cleaning_box )
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{
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float xl = cleaning_box . ld . x + m_perimeter_width * 0.75f ;
float xr = cleaning_box . rd . x - m_perimeter_width * 0.75f ;
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float oldx = writer . x (); // the nozzle is in place to do the first wiping moves, we will remember the position
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// Load the filament while moving left / right, so the excess material will not create a blob at a single position.
float turning_point = ( oldx - xl < xr - oldx ? xr : xl );
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float edist = m_parking_pos_retraction + m_extra_loading_move ;
writer . append ( "; CP TOOLCHANGE LOAD \n " )
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. suppress_preview ()
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/*.load_move_x_advanced(turning_point, 0.2f * edist, 0.3f * m_filpar[m_current_tool].loading_speed) // Acceleration
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.load_move_x_advanced(oldx, 0.5f * edist, m_filpar[m_current_tool].loading_speed) // Fast phase
.load_move_x_advanced(turning_point, 0.2f * edist, 0.3f * m_filpar[m_current_tool].loading_speed) // Slowing down
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.load_move_x_advanced(oldx, 0.1f * edist, 0.1f * m_filpar[m_current_tool].loading_speed) // Super slow*/
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2018-08-21 14:36:24 +02:00
. load ( 0.2f * edist , 60.f * m_filpar [ m_current_tool ]. loading_speed_start )
. load_move_x_advanced ( turning_point , 0.7f * edist , m_filpar [ m_current_tool ]. loading_speed ) // Fast phase
. load_move_x_advanced ( oldx , 0.1f * edist , 0.1f * m_filpar [ m_current_tool ]. loading_speed ) // Super slow*/
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. travel ( oldx , writer . y ()) // in case last move was shortened to limit x feedrate
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. resume_preview ();
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// Reset the extruder current to the normal value.
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if ( m_set_extruder_trimpot )
writer . set_extruder_trimpot ( 550 );
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}
// Wipe the newly loaded filament until the end of the assigned wipe area.
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void WipeTowerPrusaMM :: toolchange_Wipe (
PrusaMultiMaterial :: Writer & writer ,
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const box_coordinates & cleaning_box ,
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float wipe_volume )
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{
// Increase flow on first layer, slow down print.
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writer . set_extrusion_flow ( m_extrusion_flow * ( m_is_first_layer ? 1.18f : 1.f ))
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. append ( "; CP TOOLCHANGE WIPE \n " );
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float wipe_coeff = m_is_first_layer ? 0.5f : 1.f ;
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const float & xl = cleaning_box . ld . x ;
const float & xr = cleaning_box . rd . x ;
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// Variables x_to_wipe and traversed_x are here to be able to make sure it always wipes at least
// the ordered volume, even if it means violating the box. This can later be removed and simply
// wipe until the end of the assigned area.
2017-12-21 13:28:26 +01:00
2018-03-21 15:57:17 +01:00
float x_to_wipe = volume_to_length ( wipe_volume , m_perimeter_width , m_layer_height );
float dy = m_extra_spacing * m_perimeter_width ;
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float wipe_speed = 1600.f ;
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// if there is less than 2.5*m_perimeter_width to the edge, advance straightaway (there is likely a blob anyway)
if (( m_left_to_right ? xr - writer . x () : writer . x () - xl ) < 2.5f * m_perimeter_width ) {
writer . travel (( m_left_to_right ? xr - m_perimeter_width : xl + m_perimeter_width ), writer . y () + dy );
m_left_to_right = ! m_left_to_right ;
}
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// now the wiping itself:
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for ( int i = 0 ; true ; ++ i ) {
if ( i != 0 ) {
if ( wipe_speed < 1610.f ) wipe_speed = 1800.f ;
else if ( wipe_speed < 1810.f ) wipe_speed = 2200.f ;
else if ( wipe_speed < 2210.f ) wipe_speed = 4200.f ;
else wipe_speed = std :: min ( 4800.f , wipe_speed + 50.f );
}
2018-09-17 15:12:13 +02:00
2018-02-21 13:07:32 +01:00
float traversed_x = writer . x ();
if ( m_left_to_right )
writer . extrude ( xr - ( i % 4 == 0 ? 0 : 1.5 * m_perimeter_width ), writer . y (), wipe_speed * wipe_coeff );
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else
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writer . extrude ( xl + ( i % 4 == 1 ? 0 : 1.5 * m_perimeter_width ), writer . y (), wipe_speed * wipe_coeff );
2018-03-06 19:14:12 +01:00
if ( writer . y () + EPSILON > cleaning_box . lu . y - 0.5f * m_perimeter_width )
break ; // in case next line would not fit
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traversed_x -= writer . x ();
x_to_wipe -= fabs ( traversed_x );
if ( x_to_wipe < WT_EPSILON ) {
writer . travel ( m_left_to_right ? xl + 1.5 * m_perimeter_width : xr - 1.5 * m_perimeter_width , writer . y (), 7200 );
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break ;
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}
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// stepping to the next line:
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writer . extrude ( writer . x () + ( i % 4 == 0 ? - 1.f : ( i % 4 == 1 ? 1.f : 0.f )) * 1.5 * m_perimeter_width , writer . y () + dy );
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m_left_to_right = ! m_left_to_right ;
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}
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// this is neither priming nor not the last toolchange on this layer - we are going back to the model - wipe the nozzle
if ( m_layer_info != m_plan . end () && m_current_tool != m_layer_info -> tool_changes . back (). new_tool ) {
m_left_to_right = ! m_left_to_right ;
writer . travel ( writer . x (), writer . y () - dy )
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. travel ( m_left_to_right ? m_wipe_tower_width : 0.f , writer . y ());
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}
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writer . set_extrusion_flow ( m_extrusion_flow ); // Reset the extrusion flow.
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}
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2018-03-08 16:44:52 +01:00
WipeTower :: ToolChangeResult WipeTowerPrusaMM :: finish_layer ()
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{
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// This should only be called if the layer is not finished yet.
// Otherwise the caller would likely travel to the wipe tower in vain.
assert ( ! this -> layer_finished ());
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PrusaMultiMaterial :: Writer writer ( m_layer_height , m_perimeter_width , m_gcode_flavor );
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writer . set_extrusion_flow ( m_extrusion_flow )
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. set_z ( m_z_pos )
. set_initial_tool ( m_current_tool )
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. set_y_shift ( m_y_shift - ( m_current_shape == SHAPE_REVERSED && ! m_peters_wipe_tower ? m_layer_info -> toolchanges_depth () : 0.f ))
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. append ( ";-------------------- \n "
"; CP EMPTY GRID START \n " )
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. comment_with_value ( " layer #" , m_num_layer_changes + 1 );
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// Slow down on the 1st layer.
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float speed_factor = m_is_first_layer ? 0.5f : 1.f ;
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float current_depth = m_layer_info -> depth - m_layer_info -> toolchanges_depth ();
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box_coordinates fill_box ( xy ( m_perimeter_width , m_depth_traversed + m_perimeter_width ),
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m_wipe_tower_width - 2 * m_perimeter_width , current_depth - m_perimeter_width );
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2018-07-27 15:56:27 +02:00
writer . set_initial_position (( m_left_to_right ? fill_box . ru : fill_box . lu ), // so there is never a diagonal travel
m_wipe_tower_width , m_wipe_tower_depth , m_internal_rotation );
2017-05-10 15:54:59 +02:00
2018-03-08 16:44:52 +01:00
box_coordinates box = fill_box ;
for ( int i = 0 ; i < 2 ; ++ i ) {
if ( m_layer_info -> toolchanges_depth () < WT_EPSILON ) { // there were no toolchanges on this layer
if ( i == 0 ) box . expand ( m_perimeter_width );
else box . expand ( - m_perimeter_width );
}
else i = 2 ; // only draw the inner perimeter, outer has been already drawn by tool_change(...)
2018-03-19 15:35:31 +01:00
writer . rectangle ( box . ld , box . rd . x - box . ld . x , box . ru . y - box . rd . y , 2900 * speed_factor );
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}
2017-05-18 16:53:19 +02:00
2018-03-09 12:40:39 +01:00
// we are in one of the corners, travel to ld along the perimeter:
if ( writer . x () > fill_box . ld . x + EPSILON ) writer . travel ( fill_box . ld . x , writer . y ());
if ( writer . y () > fill_box . ld . y + EPSILON ) writer . travel ( writer . x (), fill_box . ld . y );
2017-05-18 16:53:19 +02:00
2018-03-12 15:41:25 +01:00
if ( m_is_first_layer && m_adhesion ) {
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// Extrude a dense infill at the 1st layer to improve 1st layer adhesion of the wipe tower.
box . expand ( - m_perimeter_width / 2.f );
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int nsteps = int ( floor (( box . lu . y - box . ld . y ) / ( 2 * m_perimeter_width )));
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float step = ( box . lu . y - box . ld . y ) / nsteps ;
writer . travel ( box . ld - xy ( m_perimeter_width / 2.f , m_perimeter_width / 2.f ));
if ( nsteps >= 0 )
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for ( int i = 0 ; i < nsteps ; ++ i ) {
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writer . extrude ( box . ld . x + m_perimeter_width / 2.f , writer . y () + 0.5f * step );
writer . extrude ( box . rd . x - m_perimeter_width / 2.f , writer . y ());
writer . extrude ( box . rd . x - m_perimeter_width / 2.f , writer . y () + 0.5f * step );
writer . extrude ( box . ld . x + m_perimeter_width / 2.f , writer . y ());
}
writer . travel ( box . rd . x - m_perimeter_width / 2.f , writer . y ()); // wipe the nozzle
}
else { // Extrude a sparse infill to support the material to be printed above.
const float dy = ( fill_box . lu . y - fill_box . ld . y - m_perimeter_width );
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const float left = fill_box . lu . x + 2 * m_perimeter_width ;
const float right = fill_box . ru . x - 2 * m_perimeter_width ;
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if ( dy > m_perimeter_width )
{
// Extrude an inverse U at the left of the region.
writer . travel ( fill_box . ld + xy ( m_perimeter_width * 2 , 0.f ))
. extrude ( fill_box . lu + xy ( m_perimeter_width * 2 , 0.f ), 2900 * speed_factor );
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const int n = 1 + ( right - left ) / ( m_bridging );
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const float dx = ( right - left ) / n ;
for ( int i = 1 ; i <= n ; ++ i ) {
float x = left + dx * i ;
writer . travel ( x , writer . y ());
writer . extrude ( x , i % 2 ? fill_box . rd . y : fill_box . ru . y );
}
writer . travel ( left , writer . y (), 7200 ); // wipes the nozzle before moving away from the wipe tower
}
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else
writer . travel ( right , writer . y (), 7200 ); // wipes the nozzle before moving away from the wipe tower
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}
writer . append ( "; CP EMPTY GRID END \n "
";------------------ \n\n\n\n\n\n\n " );
2017-07-20 12:58:51 +02:00
2018-03-08 16:44:52 +01:00
m_depth_traversed = m_wipe_tower_depth - m_perimeter_width ;
2017-05-10 15:54:59 +02:00
2018-09-17 15:12:13 +02:00
// Ask our writer about how much material was consumed:
2018-11-28 12:30:48 +01:00
if ( m_current_tool < m_used_filament_length . size ())
m_used_filament_length [ m_current_tool ] += writer . get_and_reset_used_filament_length ();
2018-09-17 15:12:13 +02:00
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ToolChangeResult result ;
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result . priming = false ;
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result . print_z = this -> m_z_pos ;
result . layer_height = this -> m_layer_height ;
result . gcode = writer . gcode ();
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result . elapsed_time = writer . elapsed_time ();
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result . extrusions = writer . extrusions ();
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result . start_pos = writer . start_pos_rotated ();
result . end_pos = writer . pos_rotated ();
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return result ;
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}
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// Appends a toolchange into m_plan and calculates neccessary depth of the corresponding box
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void WipeTowerPrusaMM :: plan_toolchange ( float z_par , float layer_height_par , unsigned int old_tool , unsigned int new_tool , bool brim , float wipe_volume )
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{
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assert ( m_plan . empty () || m_plan . back (). z <= z_par + WT_EPSILON ); // refuses to add a layer below the last one
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if ( m_plan . empty () || m_plan . back (). z + WT_EPSILON < z_par ) // if we moved to a new layer, we'll add it to m_plan first
m_plan . push_back ( WipeTowerInfo ( z_par , layer_height_par ));
if ( brim ) { // this toolchange prints brim - we must add it to m_plan, but not to count its depth
m_plan . back (). tool_changes . push_back ( WipeTowerInfo :: ToolChange ( old_tool , new_tool ));
return ;
}
if ( old_tool == new_tool ) // new layer without toolchanges - we are done
return ;
// this is an actual toolchange - let's calculate depth to reserve on the wipe tower
float depth = 0.f ;
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float width = m_wipe_tower_width - 3 * m_perimeter_width ;
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float length_to_extrude = volume_to_length ( 0.25f * std :: accumulate ( m_filpar [ old_tool ]. ramming_speed . begin (), m_filpar [ old_tool ]. ramming_speed . end (), 0.f ),
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m_perimeter_width * m_filpar [ old_tool ]. ramming_line_width_multiplicator ,
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layer_height_par );
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depth = ( int ( length_to_extrude / width ) + 1 ) * ( m_perimeter_width * m_filpar [ old_tool ]. ramming_line_width_multiplicator * m_filpar [ old_tool ]. ramming_step_multiplicator );
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float ramming_depth = depth ;
length_to_extrude = width * (( length_to_extrude / width ) - int ( length_to_extrude / width )) - width ;
float first_wipe_line = - length_to_extrude ;
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length_to_extrude += volume_to_length ( wipe_volume , m_perimeter_width , layer_height_par );
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length_to_extrude = std :: max ( length_to_extrude , 0.f );
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depth += ( int ( length_to_extrude / width ) + 1 ) * m_perimeter_width ;
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depth *= m_extra_spacing ;
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m_plan . back (). tool_changes . push_back ( WipeTowerInfo :: ToolChange ( old_tool , new_tool , depth , ramming_depth , first_wipe_line , wipe_volume ));
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}
void WipeTowerPrusaMM :: plan_tower ()
{
// Calculate m_wipe_tower_depth (maximum depth for all the layers) and propagate depths downwards
m_wipe_tower_depth = 0.f ;
for ( auto & layer : m_plan )
layer . depth = 0.f ;
for ( int layer_index = m_plan . size () - 1 ; layer_index >= 0 ; -- layer_index )
{
float this_layer_depth = std :: max ( m_plan [ layer_index ]. depth , m_plan [ layer_index ]. toolchanges_depth ());
m_plan [ layer_index ]. depth = this_layer_depth ;
if ( this_layer_depth > m_wipe_tower_depth - m_perimeter_width )
m_wipe_tower_depth = this_layer_depth + m_perimeter_width ;
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for ( int i = layer_index - 1 ; i >= 0 ; i -- )
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{
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if ( m_plan [ i ]. depth - this_layer_depth < 2 * m_perimeter_width )
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m_plan [ i ]. depth = this_layer_depth ;
}
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}
}
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void WipeTowerPrusaMM :: save_on_last_wipe ()
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{
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for ( m_layer_info = m_plan . begin (); m_layer_info < m_plan . end (); ++ m_layer_info ) {
set_layer ( m_layer_info -> z , m_layer_info -> height , 0 , m_layer_info -> z == m_plan . front (). z , m_layer_info -> z == m_plan . back (). z );
if ( m_layer_info -> tool_changes . size () == 0 ) // we have no way to save anything on an empty layer
continue ;
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for ( const auto & toolchange : m_layer_info -> tool_changes )
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tool_change ( toolchange . new_tool , false );
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float width = m_wipe_tower_width - 3 * m_perimeter_width ; // width we draw into
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float length_to_save = 2 * ( m_wipe_tower_width + m_wipe_tower_depth ) + ( ! layer_finished () ? finish_layer (). total_extrusion_length_in_plane () : 0.f );
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float length_to_wipe = volume_to_length ( m_layer_info -> tool_changes . back (). wipe_volume ,
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m_perimeter_width , m_layer_info -> height ) - m_layer_info -> tool_changes . back (). first_wipe_line - length_to_save ;
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length_to_wipe = std :: max ( length_to_wipe , 0.f );
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float depth_to_wipe = m_perimeter_width * ( std :: floor ( length_to_wipe / width ) + ( length_to_wipe > 0.f ? 1.f : 0.f ) ) * m_extra_spacing ;
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//depth += (int(length_to_extrude / width) + 1) * m_perimeter_width;
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m_layer_info -> tool_changes . back (). required_depth = m_layer_info -> tool_changes . back (). ramming_depth + depth_to_wipe ;
}
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}
// Processes vector m_plan and calls respective functions to generate G-code for the wipe tower
// Resulting ToolChangeResults are appended into vector "result"
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void WipeTowerPrusaMM :: generate ( std :: vector < std :: vector < WipeTower :: ToolChangeResult >> & result )
{
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if ( m_plan . empty ())
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return ;
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m_extra_spacing = 1.f ;
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plan_tower ();
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for ( int i = 0 ; i < 5 ; ++ i ) {
save_on_last_wipe ();
plan_tower ();
}
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if ( m_peters_wipe_tower )
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make_wipe_tower_square ();
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m_layer_info = m_plan . begin ();
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m_current_tool = ( unsigned int )( - 2 ); // we don't know which extruder to start with - we'll set it according to the first toolchange
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for ( auto & used : m_used_filament_length ) // reset used filament stats
used = 0.f ;
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std :: vector < WipeTower :: ToolChangeResult > layer_result ;
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for ( auto layer : m_plan )
{
set_layer ( layer . z , layer . height , 0 , layer . z == m_plan . front (). z , layer . z == m_plan . back (). z );
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if ( m_peters_wipe_tower )
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m_internal_rotation += 90.f ;
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else
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m_internal_rotation += 180.f ;
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if ( ! m_peters_wipe_tower && m_layer_info -> depth < m_wipe_tower_depth - m_perimeter_width )
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m_y_shift = ( m_wipe_tower_depth - m_layer_info -> depth - m_perimeter_width ) / 2.f ;
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for ( const auto & toolchange : layer . tool_changes ) {
if ( m_current_tool == ( unsigned int )( - 2 ))
m_current_tool = toolchange . old_tool ;
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layer_result . emplace_back ( tool_change ( toolchange . new_tool , false ));
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}
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if ( ! layer_finished ()) {
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auto finish_layer_toolchange = finish_layer ();
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if ( ! layer . tool_changes . empty () ) { // we will merge it to the last toolchange
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auto & last_toolchange = layer_result . back ();
if ( last_toolchange . end_pos != finish_layer_toolchange . start_pos ) {
char buf [ 2048 ]; // Add a travel move from tc1.end_pos to tc2.start_pos.
sprintf ( buf , "G1 X%.3f Y%.3f F7200 \n " , finish_layer_toolchange . start_pos . x , finish_layer_toolchange . start_pos . y );
last_toolchange . gcode += buf ;
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}
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last_toolchange . gcode += finish_layer_toolchange . gcode ;
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last_toolchange . extrusions . insert ( last_toolchange . extrusions . end (), finish_layer_toolchange . extrusions . begin (), finish_layer_toolchange . extrusions . end ());
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last_toolchange . end_pos = finish_layer_toolchange . end_pos ;
}
else
layer_result . emplace_back ( std :: move ( finish_layer_toolchange ));
}
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result . emplace_back ( std :: move ( layer_result ));
m_is_first_layer = false ;
}
}
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void WipeTowerPrusaMM :: make_wipe_tower_square ()
{
const float width = m_wipe_tower_width - 3 * m_perimeter_width ;
const float depth = m_wipe_tower_depth - m_perimeter_width ;
// area that we actually print into is width*depth
float side = sqrt ( depth * width );
m_wipe_tower_width = side + 3 * m_perimeter_width ;
m_wipe_tower_depth = side + 2 * m_perimeter_width ;
// For all layers, find how depth changed and update all toolchange depths
for ( auto & lay : m_plan )
{
side = sqrt ( lay . depth * width );
float width_ratio = width / side ;
//lay.extra_spacing = width_ratio;
for ( auto & tch : lay . tool_changes )
tch . required_depth *= width_ratio ;
}
plan_tower (); // propagates depth downwards again (width has changed)
for ( auto & lay : m_plan ) // depths set, now the spacing
lay . extra_spacing = lay . depth / lay . toolchanges_depth ();
}
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}; // namespace Slic3r