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Bugfix: when processing with fill_density = 0, top/bottom solid shells were missing regions thinner than 3 * extrusion width. Includes regression test. #1602
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@@ -584,7 +584,8 @@ sub discover_horizontal_shells {
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next if $n < 0 || $n > $#{$self->layers};
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Slic3r::debugf " looking for neighbors on layer %d...\n", $n;
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my $neighbor_fill_surfaces = $self->layers->[$n]->regions->[$region_id]->fill_surfaces;
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my $neighbor_layerm = $self->layers->[$n]->regions->[$region_id];
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my $neighbor_fill_surfaces = $neighbor_layerm->fill_surfaces;
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my @neighbor_fill_surfaces = map $_->clone, @$neighbor_fill_surfaces; # clone because we will use these surfaces even after clearing the collection
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# find intersection between neighbor and current layer's surfaces
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@@ -603,41 +604,49 @@ sub discover_horizontal_shells {
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);
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next EXTERNAL if !@$new_internal_solid;
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# make sure the new internal solid is wide enough, as it might get collapsed when
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# spacing is added in Fill.pm
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if ($self->config->fill_density == 0) {
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# if we're printing a hollow object we discard any solid shell thinner
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# than a perimeter width, since it's probably just crossing a sloping wall
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# and it's not wanted in a hollow print even if it would make sense when
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# obeying the solid shell count option strictly (DWIM!)
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my $margin = $neighbor_layerm->perimeter_flow->scaled_width;
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my $too_narrow = diff(
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$new_internal_solid,
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offset2($new_internal_solid, -$margin, +$margin, CLIPPER_OFFSET_SCALE, JT_MITER, 5),
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1,
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);
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$new_internal_solid = $solid = diff(
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$new_internal_solid,
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$too_narrow,
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) if @$too_narrow;
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}
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# make sure the new internal solid is wide enough, as it might get collapsed
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# when spacing is added in Fill.pm
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{
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my $margin = 3 * $layerm->solid_infill_flow->scaled_width; # require at least this size
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# we use a higher miterLimit here to handle areas with acute angles
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# in those cases, the default miterLimit would cut the corner and we'd
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# get a triangle in $too_narrow; if we grow it below then the shell
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# would have a different shape from the external surface and we'd still
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# have the same angle, so the next shell would be grown even more and so on.
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my $margin = 3 * $layerm->solid_infill_flow->scaled_width; # require at least this size
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my $too_narrow = diff(
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$new_internal_solid,
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offset2($new_internal_solid, -$margin, +$margin, CLIPPER_OFFSET_SCALE, JT_MITER, 5),
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1,
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);
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# if some parts are going to collapse, use a different strategy according to fill density
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if (@$too_narrow) {
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if ($self->config->fill_density > 0) {
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# if we have internal infill, grow the collapsing parts and add the extra area to
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# the neighbor layer as well as to our original surfaces so that we support this
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# additional area in the next shell too
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# make sure our grown surfaces don't exceed the fill area
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my @grown = @{intersection(
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offset($too_narrow, +$margin),
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[ map $_->p, @neighbor_fill_surfaces ],
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)};
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$new_internal_solid = $solid = [ @grown, @$new_internal_solid ];
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} else {
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# if we're printing a hollow object, we discard such small parts
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$new_internal_solid = $solid = diff(
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$new_internal_solid,
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$too_narrow,
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);
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}
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# grow the collapsing parts and add the extra area to the neighbor layer
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# as well as to our original surfaces so that we support this
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# additional area in the next shell too
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# make sure our grown surfaces don't exceed the fill area
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my @grown = @{intersection(
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offset($too_narrow, +$margin),
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[ map $_->p, @neighbor_fill_surfaces ],
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)};
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$new_internal_solid = $solid = [ @grown, @$new_internal_solid ];
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}
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}
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@@ -76,6 +76,13 @@ sub model {
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$facets = [
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[0,1,2],[1,0,3],[4,5,6],[5,4,7],[8,9,10],[9,11,12],[11,9,8],[13,14,15],[14,13,16],[17,2,1],[2,17,18],[19,11,20],[11,19,12],[17,21,18],[21,2,18],[2,21,22],[22,21,23],[8,22,23],[22,8,10],[24,25,26],[25,24,27],[23,1,8],[1,23,21],[1,21,17],[5,15,3],[15,5,7],[15,7,28],[28,7,26],[28,26,25],[8,14,11],[14,8,3],[3,8,1],[14,3,15],[11,14,20],[26,4,24],[4,26,7],[12,16,9],[16,12,19],[29,4,13],[4,29,24],[24,29,27],[9,22,10],[22,9,0],[0,9,16],[0,16,13],[0,13,6],[6,13,4],[2,22,0],[19,14,16],[14,19,20],[15,29,13],[29,25,27],[25,29,15],[25,15,28],[6,3,0],[3,6,5]
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];
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} elsif ($model_name eq 'A') {
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$vertices = [
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[513.075988769531,51.6074333190918,36.0009002685547],[516.648803710938,51.7324333190918,36.0009002685547],[513.495178222656,51.7324333190918,36.0009002685547],[489.391204833984,51.4824333190918,24.0011005401611],[488.928588867188,51.7324333190918,24.0011005401611],[492.06201171875,51.7324333190918,24.0011005401611],[496.840393066406,51.2324333190918,24.0011005401611],[495.195404052734,51.7324333190918,24.0011005401611],[498.981994628906,51.7324333190918,24.0011005401611],[506.966613769531,51.6074333190918,24.0011005401611],[510.342010498047,51.7324333190918,24.0011005401611],[507.163818359375,51.6074333190918,24.0011005401611],[512.515380859375,54.7190322875977,36.0009002685547],[514.161987304688,54.5058326721191,36.0009002685547],[493.06201171875,54.7190322875977,36.0009002685547],[495.195404052734,51.7324333190918,36.0009002685547],[496.195404052734,54.7190322875977,36.0009002685547],[497.195404052734,57.7058334350586,36.0009002685547],[500.851989746094,60.2658309936523,36.0009002685547],[498.915405273438,62.8258323669434,36.0009002685547],[506.701995849609,62.8258323669434,36.0009002685547],[503.648590087891,60.2658309936523,36.0009002685547],[508.381805419922,57.7058334350586,36.0009002685547],[496.418792724609,60.052433013916,36.0009002685547],[506.515197753906,72.2124328613281,36.0009002685547],[502.808807373047,74.5324325561523,36.0009002685547],[503.781982421875,71.6058349609375,36.0009002685547],[515.358764648438,55.4658317565918,36.0009002685547],[499.375183105469,76.9058380126953,36.0009002685547],[501.168792724609,78.0658340454102,36.0009002685547],[504.568786621094,78.0658340454102,36.0009002685547],[506.32861328125,81.599235534668,36.0009002685547],[502.928588867188,81.599235534668,36.0009002685547],[499.528594970703,81.599235534668,36.0009002685547],[498.20361328125,77.8658294677734,36.0009002685547],[495.195404052734,51.7324333190918,30.0011005401611],[498.981994628906,51.7324333190918,27.0011005401611],[506.555206298828,51.7324333190918,33.0009002685547],[506.555206298828,51.7324333190918,36.0009002685547],[510.342010498047,51.7324333190918,36.0009002685547],[512.515380859375,54.7190322875977,24.0011005401611],[509.361999511719,54.7190322875977,24.0011005401611],[508.381805419922,57.7058334350586,24.0011005401611],[506.701995849609,62.8258323669434,24.0011005401611],[509.188812255859,60.052433013916,24.0011005401611],[493.06201171875,54.7190322875977,24.0011005401611],[503.648590087891,60.2658309936523,24.0011005401611],[500.851989746094,60.2658309936523,24.0011005401611],[498.915405273438,62.8258323669434,24.0011005401611],[502.808807373047,62.8258323669434,24.0011005401611],[491.425201416016,54.5058326721191,24.0011005401611],[506.421813964844,76.9058380126953,24.0011005401611],[502.808807373047,74.5324325561523,24.0011005401611],[504.568786621094,78.0658340454102,24.0011005401611],[506.32861328125,81.599235534668,24.0011005401611],[507.618804931641,77.8658294677734,24.0011005401611],[499.221801757812,72.2124328613281,24.0011005401611],[501.835388183594,71.6058349609375,24.0011005401611],[501.168792724609,78.0658340454102,24.0011005401611],[499.528594970703,81.599235534668,24.0011005401611],[502.048583984375,79.8324356079102,24.0011005401611],[490.253601074219,55.4658317565918,24.0011005401611],[488.928588867188,51.7324333190918,30.0011005401611],[488.928588867188,51.7324333190918,36.0009002685547],[490.253601074219,55.4658317565918,31.5009002685547],[498.20361328125,77.8658294677734,34.5009002685547],[508.381805419922,57.7058334350586,30.0011005401611],[505.585388183594,57.7058334350586,27.0011005401611],[502.788818359375,57.7058334350586,36.0009002685547],[499.992004394531,57.7058334350586,33.0009002685547],[509.851989746094,53.2258338928223,33.0009002685547],[509.361999511719,54.7190322875977,36.0009002685547],[508.871795654297,56.2124328613281,27.0011005401611],[496.695404052734,56.2124328613281,33.0009002685547],[495.695404052734,53.2258338928223,27.0011005401611],[506.32861328125,81.599235534668,30.0011005401611],[507.618804931641,77.8658294677734,25.5011005401611],[515.358764648438,55.4658317565918,34.5009002685547],[501.228607177734,81.599235534668,33.0009002685547],[504.628601074219,81.599235534668,27.0011005401611],[503.781982421875,71.6058349609375,33.0009002685547],[502.808807373047,74.5324325561523,30.0011005401611],[498.915405273438,62.8258323669434,30.0011005401611],[500.861999511719,62.8258323669434,27.0011005401611],[502.808807373047,62.8258323669434,36.0009002685547],[504.755187988281,62.8258323669434,33.0009002685547],[501.835388183594,71.6058349609375,33.0009002685547],[499.888793945312,65.7524337768555,33.0009002685547],[499.888793945312,65.7524337768555,36.0009002685547],[513.128601074219,51.4824333190918,36.0009002685547],[513.075988769531,51.6074333190918,24.0011005401611],[516.648803710938,51.7324333190918,24.0011005401611],[513.128601074219,51.4824333190918,24.0011005401611],[513.495178222656,51.7324333190918,24.0011005401611],[506.966613769531,51.60Line truncated
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];
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$facets = [
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[0,1,2],[3,4,5],[6,7,8],[9,10,11],[12,2,1],[12,1,13],[14,15,16],[17,18,19],[20,21,22],[17,19,23],[24,25,26],[27,13,1],[28,25,29],[30,31,32],[28,33,34],[35,36,7],[37,38,39],[40,10,41],[42,43,44],[45,5,4],[46,47,48],[46,48,49],[45,4,50],[51,52,53],[51,54,55],[56,52,57],[58,59,60],[61,50,4],[62,63,64],[65,34,33],[66,67,42],[68,17,69],[70,71,22],[66,42,72],[73,16,15],[35,7,74],[75,76,54],[77,27,1],[78,32,31],[75,54,79],[80,26,25],[81,80,25],[82,83,48],[84,20,85],[81,25,86],[87,88,19],[0,89,1],[90,91,92],[90,10,93],[38,94,39],[94,95,39],[3,7,96],[97,15,98],[97,99,15],[92,91,100],[89,101,1],[102,39,95],[103,11,10],[104,96,7],[105,15,99],[106,61,4],[107,108,33],[76,55,54],[109,91,110],[111,23,19],[112,63,113],[114,115,48],[116,59,117],[118,20,119],[120,31,121],[122,44,43],[110,91,123],[124,125,126],[127,128,129],[127,130,124],[131,124,132],[126,133,134],[135,136,126],[137,138,127],[139,127,138],[128,140,141],[142,128,143],[144,140,145],[100,91,146],[147,148,134],[101,149,1],[102,150,39],[103,10,151],[145,140,152],[152,140,153],[148,154,134],[154,155,134],[156,15,105],[157,104,7],[36,8,7],[158,37,39],[159,19,88],[160,19,159],[161,59,58],[161,117,59],[162,31,30],[162,121,31],[163,43,164],[163,165,43],[166,167,43],[167,164,43],[168,57,52],[82,48,169],[114,170,171],[108,65,33],[64,63,112],[114,172,170],[160,173,170],[171,170,173],[172,174,170],[160,170,174],[175,176,177],[178,77,1],[179,31,120],[175,180,176],[181,182,176],[177,176,182],[180,183,176],[181,176,183],[184,42,67],[185,69,17],[160,111,19],[186,187,160],[188,189,114],[190,188,114],[114,48,191],[192,114,193],[194,160,195],[196,160,194],[197,198,181],[199,197,181],[122,43,165],[200,201,175],[202,175,203],[204,175,202],[205,119,20],[206,181,207],[208,209,15],[210,15,209],[211,10,9],[212,10,211],[213,214,215],[216,217,218],[219,14,17],[113,63,220],[221,222,48],[191,48,222],[22,223,20],[205,20,223],[224,40,42],[123,91,225],[214,226,215],[227,215,226],[218,217,228],[229,228,217],[215,230,213],[125,135,126],[217,216,231],[129,128,142],[216,213,232],[130,132,124],[213,216,233],[234,213,235],[236,227,237],[238,237,227],[239,240,216],[233,216,240],[241,242,229],[243,229,242],[215,227,244],[245,215,246],[217,247,229],[248,249,217],[232,213,250],[230,250,213],[133,147,134],[244,227,251],[236,252,227],[251,227,252],[231,216,253],[254,253,216],[141,140,144],[247,255,229],[241,229,256],[255,256,229],[257,241,258],[259,146,91],[260,261,236],[262,1,149],[263,264,241],[265,241,264],[266,236,267],[268,267,236],[49,48,83],[166,43,269],[270,271,272],[273,274,275],[276,274,277],[278,151,10],[279,280,272],[281,39,150],[272,282,279],[155,283,134],[274,276,284],[153,140,285],[286,276,287],[265,276,286],[288,289,279],[268,288,279],[290,291,272],[271,290,272],[292,274,293],[275,274,292],[294,265,295],[276,265,294],[296,297,268],[279,296,268],[241,265,298],[298,265,299],[236,300,268],[300,301,268],[107,33,78],[302,303,59],[304,305,279],[282,304,279],[306,276,307],[284,276,306],[185,17,73],[308,309,221],[158,39,70],[310,41,10],[15,311,208],[7,6,312],[313,314,6],[315,6,314],[316,208,317],[318,317,208],[258,241,319],[319,241,320],[261,321,236],[321,322,236],[6,315,323],[208,324,318],[270,325,318],[326,318,325],[327,328,315],[273,315,328],[118,329,20],[330,20,329],[331,332,25],[86,25,332],[333,334,52],[335,52,334],[115,336,48],[169,48,336],[62,106,4],[35,15,210],[35,337,15],[158,10,212],[158,310,10],[338,178,1],[339,59,116],[107,302,59],[66,22,340],[66,341,22],[185,221,342],[185,308,221],[75,31,179],[75,343,31],[166,20,330],[166,85,20],[81,52,335],[81,168,52],[82,19,344],[82,87,19],[108,339,345],[346,108,345],[64,347,348],[349,347,64],[178,109,350],[351,178,350],[179,352,353],[354,352,179],[355,208,356],[356,208,311],[357,358,6],[358,312,6],[68,22,21],[68,340,22],[221,48,47],[184,342,221],[359,270,360],[318,360,270],[361,362,273],[315,273,362],[272,102,270],[363,270,102],[274,273,103],[364,103,273],[21,19,18],[21,20,84],[184,46,42],[43,42,46],[12,22,71],[365,22,12],[14,98,15],[14,220,63],[40,93,10],[40,225,91],[45,221,309],[366,221,45],[313,367,212],[212,367,368],[36,369,367],[313,36,367],[316,37,367],[37,368,367],[210,367,369],[316,367,210],[362,370,315],[370,323,315],[360,318,371],[371,318,324],[372,331,159],[159,195,160],[373,115,56],[115,114,189],[52,56,161],[374,161,56],[25,28,331],[375,331,28],[376,333,163],[163,203,175],[377,118,24],[118,181,198],[25,24,162],[378,162,24],[52,51,333],[379,333,51],[167,380,381],[376,167,381],[377,381,330],[330,381,380],[335,381,382],[376,381,335],[373,383,169],[169,383,384],[168,385,383],[373,168,383],[372,87,383],[87,384,383],[377,80,381],[80,382,381],[86,383,385],[372,383,86],[106,348,347],[386,106,347],[375,65,346],[108,346,65],[64,112,349],[387,349,112],[171,190,114],[346,345,171],[374,190,345],[171,345,190],[349,172,347],[172,114,192],[386,347,192],[172,192,347],[173,160,196],[171,173,346],[375,346,196],[173,196,346],[172,349,174],[174,186,160],[387,186,349],[174,349,186],[64,348,62],[106,62,348],[108,107,339],[59,339,107],[374,345,1Line truncated
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];
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} else {
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return undef;
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}
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@@ -2,7 +2,7 @@ use Test::More;
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use strict;
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use warnings;
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plan tests => 40;
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plan tests => 41;
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BEGIN {
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use FindBin;
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@@ -13,7 +13,7 @@ use List::Util qw(first);
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use Math::ConvexHull::MonotoneChain qw(convex_hull);
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use Slic3r;
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use Slic3r::Geometry qw(scale X Y);
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use Slic3r::Geometry::Clipper qw(diff_ex);
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use Slic3r::Geometry::Clipper qw(union diff_ex);
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use Slic3r::Surface qw(:types);
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use Slic3r::Test;
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@@ -208,4 +208,41 @@ for my $pattern (qw(rectilinear honeycomb hilbertcurve concentric)) {
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"solid_infill_below_area and solid_infill_every_layers are ignored when fill_density is 0";
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}
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{
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my $config = Slic3r::Config->new_from_defaults;
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$config->set('skirts', 0);
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$config->set('perimeters', 3);
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$config->set('fill_density', 0);
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$config->set('layer_height', 0.2);
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$config->set('first_layer_height', 0.2);
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$config->set('nozzle_diameter', [0.35]);
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$config->set('infill_extruder', 2);
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$config->set('infill_extrusion_width', 0.52);
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my $print = Slic3r::Test::init_print('A', config => $config);
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my %infill = (); # Z => [ Line, Line ... ]
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my $tool = undef;
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Slic3r::GCode::Reader->new->parse(Slic3r::Test::gcode($print), sub {
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my ($self, $cmd, $args, $info) = @_;
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if ($cmd =~ /^T(\d+)/) {
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$tool = $1;
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} elsif ($cmd eq 'G1' && $info->{extruding} && $info->{dist_XY} > 0) {
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if ($tool == $config->infill_extruder-1) {
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my $z = 1 * $self->Z;
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$infill{$z} ||= [];
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push @{$infill{$z}}, Slic3r::Line->new_scale(
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[ $self->X, $self->Y ],
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[ $info->{new_X}, $info->{new_Y} ],
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);
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}
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}
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});
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my $grow_d = scale($config->infill_extrusion_width)/2;
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my $layer0_infill = union([ map $_->grow($grow_d), @{ $infill{0.2} } ]);
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my $layer1_infill = union([ map $_->grow($grow_d), @{ $infill{0.4} } ]);
|
||||
my $diff = [ grep $_->area >= 2*$grow_d**2, @{diff_ex($layer0_infill, $layer1_infill)} ];
|
||||
is scalar(@$diff), 0, 'no missing parts in solid shell when fill_density is 0';
|
||||
}
|
||||
|
||||
__END__
|
||||
Reference in new issue
Block a user